A global zeal for renewable energy. Taiwan’s corrugated-sheet-free PV design wins 20 + patents

【新唐人亞太台 2021 年 11 月 30 日訊】全球發展再生能源,其中以太陽能最受關注。尤其將建築整合太陽能(BIPV),成本低、發電率高。帶您看到有台灣業者,研發屋頂無浪板太陽能專利支架。少了浪板聚熱產生熱衰竭的問題,也延長了太陽能板發電壽命。

Developing renewable energy has become a global trend; the major focus is on solar energy, especially building-integrated photovoltaics (BIPV) that features low cost and high energy generation. A Taiwanese company has developed a patented structure that supports PV panels as the roof itself without the need for corrugated sheets, thereby eliminating heat exhaustion issues caused by heat accumulation in the corrugated sheet and prolonging service lifespan of the PV panel.

 

全球超過250個城市推動100%再生能源。台灣也預計2025年,達到20GW的太陽能裝置目標。

More than 250 cities in the world are promoting 100 percent renewable energy. Taiwan expects to achieve 20GW PV generation by 2025.

 

台灣建材製造商 王貞祿:「為甚麼這個行業這麼夯,每個禮拜大概有2、3個廠商要來跟我租屋頂,然後我問了差不多10幾個,我就知道說我租屋頂給人家,後悔了。」

Taiwan building materials manufacturer Wang Chen-lu, notes: “why is this business so hot? Every week 2 or 3 companies wanted to rent roofs from me; after asking a dozen or so, I found out that I regretted to have rented out the roofs.”

 

台灣政府推動國產化,專精PVC浪板製造的王貞祿,嗅到商機。10年前,王貞祿決定投入,選定研發屋頂無浪板太陽能支架。

Taiwan government promotes localization; Wang Chen-lu, who specialized in manufacturing PVC corrugated sheets, sensed the opportunity decades ago and decided to plunge in and develop Photovoltaic (PV) Roofing Structures without using corrugated sheets.

 

台灣建材製造商 王貞祿:「我們這個邊都是有這個黑色的EVA,所以不會產生電位差腐蝕。」

He notes, “The edges of our products use this black EVA, which prevents differential electric potential, therefore no corrosion will occur.”

 

太陽能支架攸關系統安全。熟知材料特性的王貞祿,選用鍍鋅鋼(HGI)冷彎滾壓成型加工。通過中科院測試可抗17級風速,搭配防水設計及工法,花費5年研發成功。

The PV Panel Structure is the key to system safety. Being proficient in materials properties, Wang Chen-lu used HGI processed by cold-bending and roll-forming. Passing tests made by CIST, the product can can sustain wind speed up to level 17. Combining waterproof design and processing method, the development succeeded after 5 years of striving.

 

台灣建材製造商 王貞祿:「螺絲自己設計畫圖。SGS測試過。每個螺絲(拔釘力)都強3倍,你屋頂整個屋頂,強度就很強了。」

Wang notes, “The screws are made with our own design and drawings, and are certified by SGS. Every screw is made with triple strength (pull-off force), making the entire roof more sturdy.

 

裝設屋頂太陽能板,使用螺絲多達數千到數萬支。王貞祿以並排式工法,將支架銜接模組兩端,增強結構。

Installing rooftop PV panels requires thousands to tens of thousands of screws; using a parallel method, Wang Chen-lu reinforces connection modules on both ends of the panel structure.

 

台灣建材製造商 王貞祿:「這裡會漏水的地方,沒有矽利康,螺絲會漏水我們也沒有用到矽利康,當然這一邊也沒有。」

Wang notes, “This point tends to leak water yet we use no silicon; screws tend to leak water but again we use no silicon, naturally we don’t use it either on this side.”

 

王貞祿,親自爬上屋頂解說施工細節。別看他在屋頂走得輕鬆,其實,克服很大的心理障礙。

Wang Chen-lu would personally climb up to the rooftop to explain the working details. He seemed to walk easily on the roof, but in fact he had overcome a great psychological hurdle.

 

台灣建材製造商 王貞祿:「(當初)我要叫別人來幫我裝,別人也不會裝,因為是我自己想的。我從來沒有爬過屋頂,我跑到屋頂上面很怕,怕也不敢講,我老闆不能講,不能說我很怕,也要裝勇敢。」

Wang notes, “(At the beginning) I asked others to install the product for me; but they didn’t know how, for the method was of my own concept. I’ve never climbed any roofs; I got scared on the rooftop but dared not say anything. I’m the boss; a boss cannot say he’s afraid, he must act bravely.”

 

3千多坪屋頂太陽能,是王貞祿第2次安裝。太陽能板作為屋頂,廠房透光性佳。少了浪板聚熱產生熱衰竭的問題,延長太陽能板發電壽命。

This is the second time Wang installed a roof PV measuring over 3000ping (10,000m2). Using PV panels as roofing material provides good natural light for the plant and eliminates heat exhaustion issues caused by heat accumulation in the corrugated sheet, thereby prolonging the service lifespan of PV panels.

 

台灣建材製造商 王貞祿:「中間壞掉一塊,你換掉那一塊就好了,壞掉兩個就換兩塊就好了,不用從旁邊一直拆一直拆。」

Wang Chen-lu notes, “If a panel in the middle breaks, you only need to replace that one; if two panels break, you replace the two; you never need to tear off one by one from the edge.”

 

這項設計,獲得國內外20多個發明專利,上百個BIPV(建築整合太陽能)案場指定使用。王貞祿要帶著MIT榮耀,前進國際市場。

This design has attained 20+ patents both domestically and overseas, and has been specifically required for usage by more than a hundred BIPV (building integrated photovoltaic) projects. Wang Chen-lu will march towards international marketplaces with an MIT glory.

 

採訪撰稿:李晶晶

攝影後製:葉錫鴻 池千里

Interview and writing: Li Jing-jing

Recording and post-processing: Yeh Hsi-hung, Chi Chien-li

 

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