【新唐人亞太台 2020 年 10 月 27 日訊】工具機的切削工具，運用廣泛。包括航太業、汽車業及電子業等。隨著自動化、智慧化發展，環保意識抬頭，如何在生產過程中，降低使用切削液，達到不產生煙霧及油汙排放問題，已經越來越受到重視。因此，乾式切削，成為近年工具機專業領域的熱門話題。許多工業國家都投入相關研究，台灣也積極開發。現在，跟著我們的鏡頭，帶您直擊台灣廠商的優勢與競爭力：獨創的磁浮刀具生產線。

The cutting tools for machines are used widely. They are used in the aerospace industry, car industry and electronics industry. With the development of automation and AI technology as well as our environmental protection awareness, the method for reducing cutting fluid to eliminate smoke and oil waste discharge in the production process has become people’s focus. Therefore, dry-type cutting has become a hit trend in the machinery field. Lots of countries whose main focus is industrial development are now investing relative research. Besides, Taiwan is working hard for the development. Now, with our video, let us bring you to see the competitive advantage of Taiwanese factories – the exclusive maglev production line for cutting tools.

刀具在SKD61熱模鋼上，以每分鐘約2545轉速，進行切削。過程中，不使用切削液。這就是近年來，提高工具機生產效率中，討論度最高的，乾式切削。

Cutting tools on the SKD61 hot die steel are revolving at 2545 rpm for the cutting. And during the process, no cutting fluid is used. This production method can improve the machinery production efficiency. It is the hit method people are talking about recently – dry-type cutting.

因為完全不使用切削液，所以乾式切削，更要求刀具材料。

Since no cutting fluid is used, the quality of the cutting tool in dry-type cutting is required to be higher.

刀具公司總經理 林保忠：「經過特別處理過後，它會，深入裡面的分子。達到那個晶格化的要求。一般最多做到表面處理，鍍鈦的要求而已。」

Bill Lin, the President of the cutting tool company says, “With a specific processing method, the chemical will go deep down to the molecular level and satisfy the crystallization requirement. For regular machines, only the surface is processed. So, they usually only have the Titanium plating.”

許多工業已開發國家，紛紛投入乾式切削研究。根據資料，德國企業在大批量產中，已有10%到15%的加工，採用乾切削技術，並取得良好的經濟效益，日本也有相關研發，台灣也積極開發。

Lots of developed countries whose main focus is industrial development are now investing in dry-type cutting research. According to the data, 10%–15% of the process in mass production in Germany uses the dry-type cutting technology, and great economic benefits are obtained. Japan also has relative research, and Taiwan is working hard on its development.

刀具公司總經理 林保忠：「磁浮刀具就是，不會產生高溫，你切削過後不會有溫度，當然就好像，刀子很快。比較不會有毛邊毛屑的現象，第二它加工的垂直會比較高，第三它的RPM(每分鐘轉速)跟，進刀速度都可以，比較快。至少可以提高50%的效率。」

Bill Lin, the President of the cutting tool company says, “The one great advantage of the maglev cutting tool is that high temperature is not generated during the cutting process. After the cutting, the temperature is not high, so the cutting tool seems to move faster. As a result, burrs and shavings can be reduced. Another advantage is that the processed product becomes more vertical. What’s more, its rpm (Revolutions Per Minute) and feed are faster. Therefore, we can at least improve the efficiency by 50%.”

將粗胚鎢鋼圓棒，磨同心到需求尺寸。經由自動化設備，研磨成各式刀具及刀型，再透過3D掃描，進行全檢測，沒問題，才能進行鍍鈦作業。

Take a blocking carbide rod and grind it to the required concentricity and dimensions. The product will then be manufactured to become different cutting tools of different types on an automatic device. After that, a 3D scan is performed for a comprehensive inspection. When the inspection is passed, the Titanium plating process can be performed.  

鍍好鈦的刀具，必須用乾淨的水清洗，如果有雜質殘留，將影響後製程。接下來進行烘乾、上爐，依照不同需求，鍍上不同的鈦。磁浮刀具，還得再做特殊液態金屬處理，和特殊加工，才算完成。

The cutting tool with the Titanium plating must be washed with clean water. If any impurity is left on the product, the process after will be affected. After the washing, the cutting tool will be dried and sent into the oven. Different types of Titanium will be plated on the tool. For the maglev cutting tool, a special liquid metal process and other special processes will be performed to acquire a complete product.

刀具公司總經理 林保忠：「我們的材質可以加工到HRC(洛氏硬度)65度。一般它加工不了的時候，它加工有一個撓度，它銑出來有一個斜度，所以可能要做第二次加工，第三次加工這樣，那我們刀子完全切削，可以一次完成。」

Bill Lin, the President of the cutting tool company says, “Our materials can be processed and reach HRC (Rockwell Hardness) 65. For regular materials, they have a deflection after being processed and an inclination after milling. As a result, a second or third process is required. But our cutting tools can be cut through completely. Only 1 process is required.”

全球一年的切削加工成本達1400億美元，約有10%的產品，必須藉由切削加工來完成。

The cost of the cutting process around the globe is USD140 billion. About 10% of manufactured products go through the cutting process before their completion.

刀具公司總經理 林保忠：「刀具在機床裡面，是扮演競爭力的角色。磁浮刀具的後製程，這個是不同領域，材料科學要很厲害的，化工要很厲害的，要機械很厲害的。不同領域的結合。」

Bill Lin, the President of the cutting tool company says, “Cutting tools are very competitive in the machine tool field. The process for maglev cutting tools is a whole different level. A company has to be good at material science, chemical engineering and mechanical engineering. It’s a combination of different fields.”

深耕台灣超過30年的切削刀具業者，基於對市場的觀察，與價格競爭的情況下，投入高端刀具開發。也為全球乾式切削加工領域，提供新的選擇。

A company manufacturing cutting tools in Taiwan over 30 years invests in the development of high-end cutting tools based on its observation for the market and price competition. The company further provides a new option for the global dry-type cutting field.

採訪撰稿：李晶晶

攝影後製：葉錫鴻 曾奕豪

Interview and writing: Li Jing-Jing

Recording and post-processing: Yeh Hsi-Hung, Tseng Yi-Hao

Information

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Lin Tong Sheng Cutting Tools Co., Ltd.

T: 886-971-162-609

F: 886-7-3721131

No. 112, Zhunan Rd., Renwu Dist., Kaohsiung City

www.ts-cutting.com